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The model 826 (patents pending) is a dual piston, pneumatically operated,
normally closed pinch valve with suck back. The 826 features precise,
lockable controls to facilitate the adjustment of three critical parameters:
1) the flow rate through the valve (i.e., the amount the tube opens),
2) the amount of tube closure (which insures the accuracy and repeatability
of operation and greatly extends tube life and 3) suck back (which
allows 3 things: 1) clean shut-off of stringy materials, 2) prevents
the formation of a droplet at the end of the nozzle, 3) minimizes
the "skinning" over of materials that tend to dry out at
the end of the nozzle). |
Operation
Startup
- When the customer supplied 3-way, spring returned, normally closed,
valve (which can be operated electrically, pneumatically or manually)
is off (un-actuated), the pinching surface of the upper, spring closed,
piston prevents flow by collapsing the tube. The patented pinch stop adjustable
screw limits the amount of pinch which limits the stress on the tube (this
greatly extends tubing life and insures shot to shot repeatability). The
blunt lower piston is held in its open position by a spring. The adjusting
screw which determines the amount that this piston will close the tubing
when its actuated is set to a position that will allow approximately a
50% tube closure.
Dispensing
- When the customer supplied valve is activated the adjustable stop. This
stop controls the amount the tube opens which, in turn, controls the rate
of flow through the tube. These actions, combined with nozzle size (if
a nozzle is used), fluid pressure, and the amount of time the 826 is open,
governs the amount of fluid dispensed. Simultaneous with the action of
the upper piston, the lower, blunt piston moves forward until it stops
against the adjusting screw. This causes the piston to partially occlude
the tubing.
Shutoff
-
When the customer supplied valve is deactivated (at the end of the dispense
cycle) the actuating air exhausts. This allows the upper piston spring
to move the piston forward where it once again pinches the tubing. At
precisely the same moment the lower blunt piston is also released so that
its spring can also return it to it original position. This action allows
this portion of the tube to return to its normal (open) shape. It is this
return to shape from its partially closed position (which is adjustable)
that creates a precise suck back. The valve is now ready to repeat the
cycle. Fine adjustments can be made to both flow rate and suck back to
obtain the required results.
Pinch
Tubing
Tridak supplies 3 ft. of 3/16 O.D., 1/8 I.D. Urethane Tubing and the appropriate
nozzle adapter with the valve as standard. We stock a variety of other
materials: Teflon®, Silicone, Vinyl etc., for special orders. Most
materials have a life in the 2 to 20 million cycle range. Materials such
as Natural Rubber or Silicone may have a life of billions of cycles. Please
consult Tridak for availability of nonstandard items. |